12V Fuse Sizing Cheat Sheet

Find your device or current draw. Read the big number. That is your fuse size.

The rule: The fuse protects the wire, not the device.
Formula: Device amps x 1.25 = fuse | Fuse / 0.80 = min wire rating

Lighting

5Amp

LED interior lights

16 AWG / 1.5 mm²Blade

5 A min even for low-draw LEDs

15Amp

LED light bar / flood

12 AWG / 4 mm²Blade
5Amp

Nav lights (boat)

16 AWG / 1.5 mm²Blade

Appliances

10Amp

12V compressor fridge

14 AWG / 2.5 mm²Blade

Startup surge ~8 A

15Amp

Diesel heater

12 AWG / 4 mm²Blade

Glow plug peak at startup

15Amp

Water pump

12 AWG / 4 mm²Blade

Motor: 150-200% for startup

10Amp

Bilge pump

14 AWG / 2.5 mm²Blade

150% for motor startup

Electronics

7.5Amp

USB outlet (dual)

16 AWG / 1.5 mm²Blade
20Amp

12V / cigarette socket

10 AWG / 6 mm²Blade
10Amp

VHF marine radio

14 AWG / 2.5 mm²Blade

TX draws more than RX

5Amp

Chartplotter / GPS

16 AWG / 1.5 mm²Blade
5Amp

Roof fan

16 AWG / 1.5 mm²Blade

High current

40Amp

Inverter 300 W

8 AWG / 10 mm²MIDI

Check inverter manual

125Amp

Inverter 1000 W

2 AWG / 35 mm²ANL

Check inverter manual

250Amp

Inverter 2000 W

2/0 AWG / 70 mm²ANL

Check inverter manual

40Amp

DC-DC charger 30 A

8 AWG / 10 mm²MIDI
CB

Windlass / winch

4-2/0 AWG / 25-70 mm²Breaker

Use breaker, not fuse

Solar

10Amp

Solar panel 100 W

12 AWG / 4 mm²Inline

125% of Isc, DC-rated only

15Amp

Solar panel 200 W

10 AWG / 6 mm²Inline

125% of Isc, DC-rated only

Main battery protection

100-150Amp

Main fuse (small)

4 AWG / 25 mm²ANL

Within 18 cm of battery +

200-400Amp

Main fuse (large)

2/0-4/0 AWG / 70-120 mm²ANL/Class T

Within 18 cm of battery +

Fuse types at a glance

Blade (ATC)

1-40 A

Branch circuits, lights, electronics

Mini blade

1-30 A

Compact panels, electronics

MIDI

30-200 A

DC-DC chargers, small inverters

ANL

35-750 A

Main battery, large inverters

Class T

110-800 A

Large battery banks (20k AIC)

Glass tube

0.5-30 A

Precision electronics, instruments

Where to place fuses

  • +Battery: within 18 cm / 7 in of positive terminal
  • +Distribution: each branch gets its own fuse for that wire
  • +Solar: between panels and controller, DC-rated only
  • +Inverter: dedicated fuse on battery-side cable
  • --Ground wires, wires under 18 cm, engine starter

Mistakes that cause fires

  • Oversized fuse-- 100 A on 14 AWG melts the wire before the fuse blows
  • No main fuse-- a short dumps the entire battery into the wire
  • AC fuse on DC-- DC arcs do not cross zero; the fuse will not interrupt
  • Fuse too far from battery-- unfused wire between battery and fuse is unprotected

Design your full electrical system

VoltPlan calculates fuse sizes, wire gauges, and generates a complete wiring diagram for your camper, boat, or off-grid setup.